Ayza – Fully Automatic Powder Coating Plant Installation
Customer: Ayza / https://ay-za.com.tr/
Sector: Contract powder coating – Industrial metal coating
Project Type: Fully Automatic Powder Coating Plant Installation
Location: Torbalı / İzmir – Türkiye
Project Summary
As Matech Makina, we installed a fully automatic powder coating plant for Ayza, a company operating in the contract powder coating field in the İzmir Torbalı region, offering high efficiency, low paint consumption and repeatable coating quality. Thanks to its modern automation structure and robot-assisted application solutions, the company's competitive strength and production capacity in the region have been significantly increased.
Project Scope
Surface Preparation
2-stage pretreatment (washing) line
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Degreasing
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Rinsing
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Energy-efficient heating system
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Line design suited to passivation integration
Thermal Processes
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Drying oven
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Curing oven
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Homogeneous temperature distribution
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PID-controlled energy efficiency
Powder Coating Application Area – Booth Unit
Within the scope of the project, one fully automatic booth unit was installed for Ayza:
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Electrostatic powder coating booth
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Cyclone separator
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Filter unit
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Powder center
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Coating robots
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Electrostatic spray guns
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Booth interior optimized for fast color changeover
Conveyor System
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Handling line operating on the continuous flow principle
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Speed adjustment according to production capacity
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PLC-controlled process synchronization
HIGHLIGHTED TECHNOLOGIES OF THE PLANT
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Robot-assisted automatic application system
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Energy-efficient oven and pretreatment design
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PLC + HMI controlled process management
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Booth architecture optimized for fast color changeover
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Homogeneous coating performance
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Cyclone + filter combination providing low paint loss
BENEFITS PROVIDED TO THE CUSTOMER
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Cost reduction through lower paint consumption
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Coating at repeatable high quality standards
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Flexibility thanks to fast color changeover
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Increase in production speed and capacity
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Lower operating costs
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Process standardization and operational efficiency
STATUS
The fully automatic powder coating plant installed for Ayza has been successfully delivered, commissioning has been completed, and the company today provides contract coating services at high capacity.