Dedem Mekatronik - Fully Automatic Powder Coating Plant

Project Summary

For Dedem Mekatronik, an integrated coating plant with a cardan conveyor and without a pretreatment line, specifically designed for the company's production needs, was successfully commissioned. The plant provides a modern, efficient and environmentally friendly coating solution with a powder center, a robotic coating application system, an oven, a cyclone unit and a filter unit. The project was realized in line with the goals of high surface quality and sustainable production.

Project Scope

Within the scope of this project, a turnkey coating line was installed. The plant consists of the following main components:

Flexible and uninterrupted part handling with a cardan conveyor system

Controlled and stable paint supply with a powder center

Precise, repeatable and homogeneous coating application with a coating robot

Optimum curing and surface durability with an industrial oven

Overspray powder recovery with a cyclone unit

Environmentally friendly and clean air discharge with a filter unit

Thanks to the process structure that does not require a pretreatment line, a more compact and economical system was designed.

Highlighted Features of the Plant

A low operating cost process that works without a pretreatment line

The ability to coat parts of different sizes and geometries thanks to the cardan conveyor

High quality standard and minimum waste with robotic coating application

High-efficiency paint capture rate with the cyclone and filter system

An optimized system design that provides energy and paint savings

Infrastructure compliant with environmental and occupational safety standards

Benefits Provided to the Customer

Continuity and standardization in coating quality

Reduction in labor costs

Decrease in paint consumption and waste volume

Increase in production capacity

A cleaner, more organized and more environmentally friendly production environment

Low maintenance and operating costs in the long term

Status

All installation and commissioning processes of the project have been completed and the plant is actively in operation. The system has been successfully integrated into Dedem Mekatronik's production processes and meets the planned performance criteria.