Pultec Pulverbeschichtung Munich – Fully Automatic Powder Coating Plant Installation
Client: Pultec GmbH
Sector: Industrial metal coating, contract powder coating – supplier to major companies such as Siemens
Project Type: Fully Automatic Powder Coating Plant Installation
Location: Miesbach / Munich – Germany
Project Overview
As Matech Makina, we installed a fully automatic powder coating plant for Pultec GmbH, a company operating in the field of contract coating in the Munich region of Germany and supplying firms with high quality expectations such as Siemens. Offering high quality standards, fast color changes and repeatable coating performance, this plant has strengthened the company's production capacity in line with European standards.
Project Scope
Surface Preparation
2-stage pretreatment (washing) line
• Degreasing
• Rinsing
• Energy-efficient heating system
• Design suitable for passivation integration
Thermal Processes
• Drying oven
• Curing oven
• Homogeneous temperature distribution
• PID-controlled energy management
Powder Coating Application Area – Booth Unit
One fully automatic booth unit was installed within the plant:
• Electrostatic powder coating booth
• Cyclone separator
• Filter unit
• Powder center
• Automatic coating robots (coating robot + axis control)
• Electrostatic spray guns
• Booth architecture optimized for fast color changes
Conveyor System
• Continuous-flow transport system
• Speed adjustment according to production quantities
• PLC-controlled process synchronization
KEY TECHNOLOGIES OF THE PLANT
• Fully automatic robotic application system
• Surface preparation and coating at European quality standards
• PID-controlled oven design
• Booth structure optimized for fast color changes
• PLC + HMI controlled line management
• Energy-efficient process design
BENEFITS DELIVERED TO THE CLIENT
• A high coating standard that meets the quality expectations of major companies such as Siemens
• Increased production capacity
• Low paint consumption and minimum waste
• Repeatable coating quality
• High flexibility thanks to fast color changes
• Low operating costs
• Operational efficiency and standardization
STATUS
The fully automatic powder coating plant installed for Pultec GmbH was successfully delivered and commissioned. With this investment, the company has achieved a faster, more efficient and higher-quality coating process at European standards.