Sinop Çeliksan – Fully Automatic Powder Coating Plant Installation
Client: Sinop Çeliksan
Sector: Metal manufacturing, steel construction, industrial metal products
Project Type: Fully Automatic Powder Coating Plant Installation
Location: Sinop – Turkey
Project Overview
As Matech Makina, we installed a fully automatic powder coating plant offering high efficiency, energy savings and repeatable coating quality for Sinop Çeliksan, a company operating in the field of metal and steel products. In sectors such as steel manufacturing, where strength and surface quality are critical, homogeneous coating and a stable production flow are extremely important. With its fully automatic structure and robotic application technologies, this plant has significantly raised Sinop Çeliksan's production standards.
Thanks to the installed plant, the company has achieved a faster production cycle, low paint consumption and coating processes that meet high quality standards.
Project Scope
Surface Preparation – 2-Stage Pretreatment (Washing) Line
• Degreasing
• Rinsing
• Effective cleaning suited to steel surfaces
• Energy-efficient heating infrastructure
• Design ready for passivation integration
Thermal Processes
• Drying oven
• Curing oven
• Homogeneous temperature distribution
• PID-controlled burner system
• Internal volume design suited to a wide range of metal products
Powder Coating Application Area – Booth Unit
The modern booth unit integrated into the project:
• Electrostatic powder coating booth
• Cyclone separator
• Filter unit
• Powder center
• Automatic coating robots (reciprocator + axis control)
• Electrostatic powder coating spray guns
• Optimized for fast color changes
Conveyor System
• Overhead conveyor for continuous flow
• Transport capacity suited to product variety
• PLC-controlled speed and process synchronization
• Automatic production flow management
KEY TECHNOLOGIES OF THE PLANT
• Robotic automatic powder coating application system
• Energy-efficient drying and curing ovens
• Booth design suitable for fast color changes
• PID management for homogeneous temperature control
• PLC-controlled automation line
• Coating optimization specific to the steel sector
BENEFITS DELIVERED TO THE CLIENT
• Higher coating quality and repeatable results
• Increased production capacity
• Low paint consumption and minimum waste
• High adhesion and long-lasting coating on steel surfaces
• Process architecture that delivers energy savings
• Standardized quality and low personnel dependence thanks to the automatic line
STATUS
The fully automatic powder coating plant installed for Sinop Çeliksan was commissioned and delivered smoothly. The company is actively using the new line and has achieved significant improvements in coating quality and production efficiency.